TV Housing Mould/TV Enclosure/LED TV Plastic Molding Part/TV Set and Cover Plastic Injection Mold Designer Moulding Maker

Basic Info.

Model NO.	PSK-093
Mould Cavity	Single Cavity
Plastic Material	PC
Process Combination Type	Single-Process Mode
Application	Household Appliances, Furniture, Commodity, Electronic, Home Use
Runner	Hot Runner
Design Software	UG
Installation	Fixed
Certification	TS16949, CE, ISO, FDA
Standard	HASCO
Customized	Customized
After-sales Service	3 Years
Transport Package	Customized or Color Box
Specification	380*120*20
Trademark	OEM
Origin	China
HS Code	3901100001
Production Capacity	500set/Years

Packaging & Delivery

Package Size 380.00cm * 120.00cm * 20.00cm Package Gross Weight 400.000kg

Product Description

Products Information
Product Name	Plastic Mold for LED TV Plastic Housing
Shaping Mode	Plastic Injection Mould
Surface treatment	Polish. Etched. Texture
Ejection System	Ejector pin
Part Material	ABS
Part Size(MM)	380*120*20
Mold Standard	HASCO standard
Packaging	According to customers' requirement
Mould Steel	A plate	S50C
	B plate	S50C
	Cavity Insert	S136 (HRC 45-50 )
	Core Insert	S136 (HRC 45-50 )
	Slider Insert	2344
	Ejector Plate	S50C
	Spare Parts	S50C
Mould Description	Mould Size(L*W*H MM)	480*260*150
	Mould Gross Weight(KGS)	965
	Mould Life Time(Shots)	1,000,000
	Mould Manufacturing Cycle	35 days
	Surface Finish	Polishing
	Runner Description	Hot runner
	Ejection System	Eject blade
	Cycle Time(Second)	55s
	Injection Gate Type	Side gate

1.We make plastic injection mould and moulded related products.All the mould are based on customers'requirement.Mould base:standard mould base.Mould inner core steel:S136,NAK80,718H,738H,P20...2.We can help you to design your products.3.For all the plastic products which you can't find in the market,why don't you come to us and ask for a new mould?4.We have plastic machineries,it allows to help you to make completed products with the help of moulds. Our moulds often produce these material plastic products----ABS/PP/PA6/PA66/PA66+FIBER GLASS/POM/POM+FIBER GLASS/PLA/PLA+BAMBOO POWDER/PLA+WOOD POWDER/PP+BAMBOO POWDER/PC/PET/PS/ACRYLIC/TRANSPARENT ABS...

What is mould?

The injection molding process uses molds, typically made of steel or aluminum, as the custom tooling. The mold has many components, but can be split into two halves. Each half is attached inside the injection molding machine and the rear half is allowed to slide so that the mold can be opened and closed along the mold's parting line. The two main components of the mold are the mold core and the mold cavity. When the mold is closed, the space between the mold core and the mold cavity forms the part cavity, that will be filled with molten plastic to create the desired part. Multiple-cavity molds are sometimes used, in which the two mold halves form several identical part cavities.Mold base The mold core and mold cavity are each mounted to the mold base, which is then fixed to the platens inside the injection molding machine. The front half of the mold base includes a support plate, to which the mold cavity is attached, the sprue bushing, into which the material will flow from the nozzle, and a locating ring, in order to align the mold base with the nozzle. The rear half of the mold base includes the ejection system, to which the mold core is attached, and a support plate. When the clamping unit separates the mold halves, the ejector bar actuates the ejection system. The ejector bar pushes the ejector plate forward inside the ejector box, which in turn pushes the ejector pins into the molded part. The ejector pins push the solidified part out of the open mold cavity.Mold channelsIn order for the molten plastic to flow into the mold cavities, several channels are integrated into the mold design. First, the molten plastic enters the mold through the sprue. Additional channels, called runners, carry the molten plastic from the sprue to all of the cavities that must be filled. At the end of each runner, the molten plastic enters the cavity through a gate which directs the flow. The molten plastic that solidifies inside these runners is attached to the part and must be separated after the part has been ejected from the mold. However, sometimes hot runner systems are used which independently heat the channels, allowing the contained material to be melted and detached from the part. Another type of channel that is built into the mold is cooling channels. These channels allow water to flow through the mold walls, adjacent to the cavity, and cool the molten plastic.

Process Cycle

The process cycle for injection molding is very short, typically between 2 seconds and 2 minutes, and consists of the following four stages: 1.Clamping - Prior to the injection of the material into the mold, the two halves of the mold must first be securely closed by the clamping unit. 2.Injection - The raw plastic material, usually in the form of pellets, is fed into the injection molding machine, and advanced towards the mold by the injection unit.3.Cooling - The molten plastic that is inside the mold begins to cool as soon as it makes contact with the interior mold surfaces. 4.Ejection - After sufficient time has passed, the cooled part may be ejected from the mold by the ejection system, which is attached to the rear half of the mold.

From our state-of-the-art factory in Shen Zhen,China,Powerfulsky Mould offers the latest in precision engineered technology,with a wide range of services for our customers,including:1.Injection Molding Prototype Design2.Rapid Prototyping3.Mold Tool Design4.Tool Making5.Injection Molding6.Assembly- Secondary Processing7.Ultrasonic Welding8.Painting9.PrintingWe work closely with our customers at every stage of the process,from initial Computer Aided Design and mould tool design through to manufacture,using high quality injection moldings to deliver an integrated service tailored to their needs.We are sure that you will find all the information you need about the wide range of precision injection molding services we offer,however please feel free to contact us for further details.